The performance of an electric loader relies heavily on its battery. Poor battery management can reduce working time, increase downtime, and lead to costly replacements. That’s why understanding how to extend battery life is essentialfor every operator.
To maximize battery life, focus on five essential tips: manage charge range, avoid temperature extremes, perform regular cycles, maintain connections, and store properly. Following these guidelines boosts longevity and reduces costs.
Let’s break down each of these tips to help you get the most from your loader’s battery.
1. Maintain Battery Between 30%–80%
Many users wait until the battery is almost dead before charging, but this deep discharge habit damages battery health.
Keep battery levels between 30% and 80%. Avoid fully draining or overcharging. This slows down cell degradation and extends battery life.
2. Avoid Charging/Discharging in Extreme Temperatures
Extreme heat or cold accelerates battery degradation and may cause malfunction or thermal issues.
Operate batteries in 15–35°C environments. Don’t charge after heavy work or under hot sun, and avoid deep discharging in cold weather.
3. Do a Full Charge Cycle Monthly
Frequent shallow charges without full discharge may affect battery calibration and usable range.
Perform a full discharge-charge cycle once a month to keep cells active and recalibrate the Battery Management System (BMS).
4. Inspect Battery Cables and BMS System Regularly
Loose or corroded connectors cause voltage fluctuations, overheating, and system faults.
Visually check terminals and modules weekly. If remote monitoring is available, use it to track irregularities or fault history.
5. Maintain Charge Level During Storage
If left unused for long periods, batteries naturally lose charge, risking deep discharge damage.
For downtime over two weeks, keep battery around 60% and disconnect power. Check voltage monthly to avoid deep discharge.
Your battery is the “heart” of your electric loader. These five simple yet powerful practices can significantly extend its life, reduce replacements, and save ongoing maintenance costs.
Contact us to learn more about Blanc-ELE’s battery specifications, lifespan expectations, and smart diagnostics features.